Rack ovens for bakeries

Energy-efficient baking without compromise.

Rack ovens

Big performance, low consumption!

WP rack ovens perfect baking results off the baking trolley

Designed to satisfy the demand of perfect and uniform baking results. Excellent baking results with a certified reduction in energy consumption by 28.7 % compared to the RE 1020 predecessor model in 2012. Rack ovens from WP are utilized wherever large quantities of small baked goods are baked economically efficient to meet highest demands. Simple operation, quick rack trolley changes, efficient baking and unmistakable results thanks to state-of-the-art technology for convection, vapor formation, and continuous operation.

 

Rack oven ROTOTHERM Green

baking area: 10.0 – 13.8 m²
heated by: oil/gas/electric
with rotating trolley

 

Rack oven ROTOTHERM Green drive through

baking area: 10.0 – 13.8 m²
heated by: oil/gas/electric
with rotating trolley

 

Double rack oven ROTOTHERM Green HEAVY DUTY

baking area: 20.0 – 22.0 m²
heated by: oil/gas/electric
with rotating trolley

 

A good oven is the heart and soul of the bakehouse

Every bakery is known and valued for the crumb, crispness and volume of their bakery items. Bakers are heavily dependent on a reliable production oven that never lets them down and produces identical quality day in, day out. Particularly consistent and repeatable baking results over decades provide the basis for building a loyal customer base, and are the essence of lasting business success.

Multi-deck ovens  Rack ovens  Wood-fired ovens  Loading systems

Deck ovens utilize:

  • Heat radiation: the ceiling of the baking chamber is heated by a heat transfer medium and thus emits heat radiation to the baked goods
     
  • Heat conduction: the oven plate top is heated by a heat transfer medium and heat energy is transferred to the baked product through contact.

In contrast, rack ovens (hot air ovens) utilize:

  • Convection: the baking chamber air is extracted, passed through a heat exchanger, heated and fed back into the baking chamber. The energy is transferred to the baked goods by circulating this hot air around them.
 

Making the good even better: Optimization of heat transfer in the WP ROTOTHERM Green rack oven

The purpose of an oven is to transfer heat energy to the baked goods. This involves the use of three types of heat transfer: radiation, conduction and convection.

The distinctive feature of convection in ROTOTHERM rack ovens

The quality of heat transfer depends on the air speed. For example, if the air speed is doubled, the heat transfer is increased by about 1.4 times (root of 2). Consequently, the flow characteristics have been further optimized to further improve the baking properties of the WP ROTOTHERM Green rack oven with the aim to achieve an increased flow rate evenly distributed throughout the entire baking chamber.
 

The airflow for the baking chamber is generated by the circulator with a fan wheel. Optimizing the geometry of the fan wheel has resulted in higher air speeds or increased airflow rates with less energy input. The development and manufacture of these special fan wheels are carried out exclusively in-house at WP.

The following advantages result

The significant improvement in airflow characteristics is accompanied by improved heat transfer:

  • baking times in the ROTOTHERM Green can be reduced by up to 10 % compared to older rack ovens, with all other parameters remaining unchanged.
  • The savings in baking time increase the productivity of the oven system by 10 %.
  • One or more ovens may not need to be started, which translates into a reduction in energy consumption.
  • The higher air delivery rate allows even easier and more sensitive adjustment of the flow in the baking chamber for perfect homogeneity even with difficult baked goods.


The WP VARIOPILOT, tried and tested for many years, additionally enables an optimum setting of the air delivery rate to be programmed precisely to the recipe. It is evident that even with well-established and extremely proven products, such as the WP ROTOTHERM Green, rack oven further improvements can be generated. A great deal of work in detail then provides significant benefits for the baker.

Do you have questions on your processes?
Get in touch

WP BakeryControl
The central software for your bakery

Scheme of WP BakeryControl networking

WP BakeryControl helps bakeries sustainably to increase efficiency and reduce costs: better control of the baking sequence in relation to capacity utilization, extended product shelf life, less scrap, and consistent quality thanks to stored recipes and automated machine control. Together with interested companies in the bakery trade, our specialist advisors examine the individual savings potential and possible steps to digitize production. Interested? Please contact us! Safe. Better. Digital.

WP BakeryControl

 

High-end baking ovens for bakeries

We are WP Bakery Technologies and manufacturer of ovens for bakeries. We have been developing technical solutions for bakers for over 140 years. We design and build, install and service baking ovens as well as other machines and systems for bakeries, artisanal businesses, and industrial production facilities. Worldwide.

 

Loading and unloading production ovens

If the bakehouse can not longer keep up with demand, investments are often made in additional equipment. In many cases, however, optimizing the baking process can already help achieve higher productivity, keep investment costs low, and save space. Our machinery equipment includes baking in deck ovens, rack ovens, or tunnel ovens, and their automated loading.

Loading systems

 

From tin loaf to whole grain bead rolls: the ROTOTHERM® Green in use at Reisch Bakery

High efficiency, shorter baking times, juicier products, a crispy crust, and fun to work with. These are the requirements of German Master Baker Champion 2015 Maximilian Reisch in this interview. And the first choice fell on the ROTOTHERM® Green.ine hohe Effizienz, kürzere Backzeiten, saftigere Produkte, eine knackige Kruste und Spaß bei der Arbeit. Das sind die Anforderungen des deutschen Backmeisters 2015 Maximilian Reisch, hier im Interview. Und die Wahl viel auf den ROTOTHERM® Green.

WP BAKERY TECHNOLOGIES
WP BAKING

Our sales team will gladly answer all your questions.

A perfect crumb, crispness

and volume of bakery items

55: wpl

What would you like to produce? Do you have a particular process in mind? Feel free to contact us:

I would like to be informed regularly about technical news, products and actions from the WP BAKERYGROUP.

* Mandatory