Automatic tray loading robot at a bread roll baking system

Automatic loading robot
ROBOMATIC

Saving costs, labor, and time when handling boards
and trays in baking systems for small bakery items
and bread roll production lines
Automatic tray loading robot at a bread roll baking system

Automatic loading system for loading and unloading of trays: The ROBOMATIC loads baking systems for small bakery items and bread roll production lines with borderless trays, trays with two or three borders, or proofing boards measuring 580 x 780 mm and 580 x 980 mm. The loading robot works just as well in green mode as it does in combination with a pre- or final proofing cabinet. The mobile version also allows for flexible use upstream of the system.

Automated interface between
bread roll production line and rack trolleys

The ROBOMATIC loading robot relieves your staff of monotonous, simple, and physically challenging tasks. It manages the entire handling process of boards or trays upstream of the bread roll production line by fully automatically removing the proofing boards from the rack trolley, as well as precisely loading and unloading the production line. Your team just needs to focus on quickly changing the full rack trolleys. Maximum relief and process reliability guaranteed.

Automated dough piece handling
Efficient, accurate, and gentle on the product

The ROBOMATIC automatic tray loading and unloading robot optimizes material flow in bread roll production. The process removes the trays smoothly and without any jolts or vibration, protecting the sensitive dough pieces and ensuring product quality.

Consistent and gentle on the dough

The robot accurately loads the bread roll production line with a wide variety of proofing boards. These include borderless trays, trays with two or three borders, or proofing boards measuring 580 x 780 mm and 580 x 980 mm. After depositing the dough pieces, it automatically removes the heavy proofing boards smoothly without any jolts or vibration, and reliably loads them onto baking trolleys.

The result: Consistent product quality, uniform cycle times, and significant relief for employees.

Compact and flexible

Thanks to its compact design, the ROBOMATIC has a small footprint. It is also available in a mobile version, which provides even greater flexibility upstream of your system. For example, with a baking system for small bakery items with pre- and final proofing cabinet, the dough pieces can thus be automatically unloaded from either the pre-proofing or final proofing cabinet. The ROBOMATIC can be positioned on either the right or left side of the line.

Easy to operate

The machine is equipped with a SIEMENS S7 touch control for particularly intuitive operation and easy program selection. Integration into existing production lines and adaptation to a wide variety of baking trolley designs is simple and straightforward. At the same time, the system reduces the workload on employees by taking over physically challenging and monotonous tasks ergonomically and efficiently.

Fast return on investment

Thanks to its high reliability, seamless process integration into ongoing production, and reduced staff costs, the handling unit helps ensure a quick return on investment, providing economic value for modern bakeries looking to invest in quality and efficiency.

 

ROBOMATIC loading and unloading robot and its functions

Advantages

Staff-friendly

Takes over simple, heavy, and monotonous tasks. Only one member of staff to operate the baking system for small bakery items. Helps overcome staff shortage.

Smooth processes

Smooth, jolt- and vibration-free operation, change of baking trolley in less than 15 seconds without system downtime.

Flexible

Designed to handle a wide variety of proofing boards measuring 580 x 780 mm or 780 x 980 mm and various baking trolley designs. Small footprint thanks to compact design and mobile, can be positioned on either the right or left side.

Hygienic

The mobile version allows for cleaning underneath the system.

 
 

Features and options

Features

Handling of:

  • Borderless trays, and trays with two or three borders
  • Proofing boards

Dimensions 580 x 780 mm and 580 x 980 mm


Adjustable default depositing position:

  • Green mode
  • Pre-proofing cabinet
  • Final proofing cabinet

All 3 stations can be served with mobile version.

Options

  • Positioning on either right or left side of the system
  • Baking trolley entry right or left
  • Adaptation to other proofing boards sizes
  • Mobile version
  • Attachment to third-party systems

Advanced automation solutions

  • Unloading of baking trolleys after baking
  • Loading and unloading of transport systems
  • Baking trolley changer (auxiliary device) for continuous production
 

Easy to use, reliable, and continuously available
With Siemens S7 touch control

Easy to operate, production-reliable and available at all times – everything you ask of a fully automatic control system. The S7 touch control meets these requirements to the fullest.

WP ROTOTHERM Green WP NAVIGO 3

Large touch screen display

Depositing unit

99 baking trolley types 
programmable and retrievable

Easy operation

Easy and safe operation

Master control

(password protected)

Remote maintenance

Networking and efficient remote diagnosis as well as remote maintenance possible. Data backup to flash card or USB flash drive.

WP DIGITAL PORTAL: Register now!

Safeguarding process quality, boosting efficiency, cutting costs. Take the first step, sign up to the WP DIGITAL PORTAL for free, and register your ovens and machines. The WP DIGITAL PORTAL grants access to machine and system information as well as service functionalities in the web browser. The future is digital!

Hygienic safety –
A clean affair!

Dirt should not accumulate in the first place. If it cannot be avoided, it must be easy to detect and remove. This is ensured by the WP hygiene concept, implemented with foresighted design, clever machine details and innovative materials for maximum hygiene!

Hygiene safety in the SELECTA MODULAR bread roll system

Hygienic safety

Shortest cleaning time

Maximum value retention

High degree of
practicability

Data sheets
Technical data

Data sheet

english
german
 

Service and support
We make sure your production runs smoothly.

Prevention

Our goal is to reduce system downtimes and make them predictable through preventive maintenance.

Repair

Sometimes it happens – damage is building up or has already occurred. he priority now is to take and implement the necessary measures as quickly as possible to have your machine up and running again.

WP SERVICELINE

WP SERVICELINE 24 is your direct line to WP SERVICE outside our business hours, to our emergency service:
Germany: +49 800 5 777 123
International: +49 1805 777 123
E-mail: serviceline@wpbakeryservice.de

Service 4.0

Safeguarding process quality, boosting efficiency, cutting costs. Take the first step, sign up to the WP DIGITAL PORTAL for free, and register your ovens and machines. The WP DIGITAL PORTAL grants access to machine and system information as well as service functionalities in the web browser.

 

Inquiry & Contact
Do you have questions? We take care of it.
+49 9851 905-0
 

MULTIROLL bread roll line – a variant of the entire line

We are a manufacturer of innovative baking technology and develop automated systems that meet the highest standards of quality, hygiene, and cost-effectiveness. A key component of modern bread roll production lines is precise, gentle-on-the-dough handling from dough preparation through to transfer to the proofing or baking processes. The ROBOMATIC loading robot is our solution for the automatic unloading of dough pieces from the system directly into rack trolleys.

Are you interested in automating your processes to the max? Talk to us and let us plan your project!

WPL Products 2024

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