Automation in production
of small bakery items
Bakeries face significant challenges every day in the production of small bakery items, since shortage of skilled workers, rising costs, and demand for consistent quality require new solutions. Intelligent automation enables the design of efficient production processes, capacity expansion, and, at the same time, the maintenance of highest quality standards. We help bakeries automate their production of small bakery items in a way that is future-proof, cost-effective, and flexible.
We are solution provider for the automation of bread roll production lines. Efficient and flexible systems for the production of small bakery items.
Automation using the
SELECTA MODULAR bread roll production line
Bakeries have individual requirements in terms of performance, space, and product range. Therefore, we customize our bread roll production lines to match the specific needs, from compact solutions for medium-sized businesses to fully automated high-performance systems, building systems that are perfectly tailored to your production processes.
Customer configuration:
SELECTA MODULAR bread roll production line with final proofing cabinet, ROBOMATIC loading robot and MULTIMATIC PRO dough divider and round-molding machine with VP 200.
Automation using
MULTIROLL bread roll production line
From single machine to fully integrated production line – our bread roll production lines can be flexibly adapted to your individual needs. By combining different modules, we create scalable customized solutions designed to grow with your business.
Customer configuration:
MULTIROLL modular bread roll line with final proofing cabinet and ROBOMATIC loading robot. Dough dividing and round-molding is performed using a TEWIMAT. The ROBOMATIC loading robot handles the trays when removing the dough pieces. These can then be directly loaded into the rack ovens for baking. Automated workflows ensure that the individual process steps are optimally linked and reduce the amount of manual work required.
Customer requirement: Future-proof bread roll production by a single operator
With this new system solution, the customer is replacing its existing system – which is over 25 years old – with a modern, high-performance, and future-proof production line. The automated processes allow for operation by a single person and significantly reduce staffing requirements. At the same time, the system ensures reliable production even during seasonal peak periods and is optimally designed for the production of stamped products and pretzel sticks.
Configuration for Sieberer Bakery, Filzmoos, Austria
The MULTIROLL modular bread roll production line allows for the flexible production of a wide variety of bread rolls and long-rolled bakery items. Thanks to quickly interchangeable processing modules for cutting, stamping, flouring, moistening, and seeding, the system can be optimally adapted to the product range. The TEWIMAT ensures precise dough preparation, while the ROBOMATIC loads and unloads the baking trays fully automatically.
Customer configuration: MULTIROLL hamburger bun line
The production line combines the MULTIROLL bread roll production line with the TEWIMAT dough divider and round-molding machine, a pre-proofing cabinet, and the THERMADOR tunnel oven. The dough pieces are automatically formed, deposited onto baking trays, baked, unloaded, chilled, and packaged. An automated tray transport system ensures the refeed, cleaning, and reloading of the baking trays. The result is a seamless and efficient production process with minimum manual effort.
Customer requirement: 18,000 buns per hour
A powerful, high-performance, and reliable production solution was needed to produce up to 18,000 hamburger buns per hour. The dough pieces should be automatically transferred to the downstream proofing process. The chosen solution was a combination of TEWIMAT and MULTIROLL 1000. With six production rows and a capacity of up to 3,000 pieces per hour and row, the system achieves the required total output and ensures a continuous, efficient production process.
MULTIROLL demonstration line in the WP Baking Center
The MULTIROLL baking system for small bakery items specially configured for our Baking Center, demonstrates the versatility of the MULTIROLL module range and nearly all available preparation modules in a single system. Equipped with an eight-row dough divider and molding machine, pre-proofing cabinet with bypass function, as well as stamping, braiding, long rolling, cutting, and seeding modules, it enables the production of a large variety of bread roll and long-rolled products. The modular quick-change stations allow for rapid product changes and easy cleaning outside the system.
Customers and dealers can make use of the Baking Center South to test their own recipes and raw materials under real production conditions, and experience the flexibility and product quality of the MULTIROLL technology firsthand.
WP Baking Center South
Modules and machine elements
MULTIMATIC PRO
Weight range: 24 – 150 g
Rows: 4 till 6 rows (artisan/semi-industrial)
Hourly capacity: max 2,000 pcs/row
Dough yield: up to 160
SELECTA MODULAR
Hourly capacity: max 9,000 pcs
Weight range: 25 – 120 g, 150 g / via bypass
Product variety: stamped, cut, long, round
